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Homeowner Forum / Construction / October 2008



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Correct cement mix for ..

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reqluq - 20 Oct 2008 20:31 GMT
Don't know the terminology; *sticking* maybe? I am making a ac hole in wall
smaller so I pour the bottom and did the sides. now I need to do the
*roof/ceiling* of the hole.. it has eight inch blocks..some spaces to fill
in em. What is the correct mix so when I apply the cement, gravity doesn't
win all the time.
Someone told me cement, lime and sand will do it..I wasn't using lime so
that may be the case. if so what are the proportions and/or any other ideas?
thanks
req
SteveBell - 20 Oct 2008 22:59 GMT
> Don't know the terminology; sticking maybe? I am making a ac hole in
> wall smaller so I pour the bottom and did the sides. now I need to do
[quoted text clipped - 4 lines]
> case. if so what are the proportions and/or any other ideas?  thanks
> req

How to do it:
* Buy the premixed concrete.
* Add water until it's the consistency of peanut butter or thicker.
* Apply the concrete to the top of the hole.
* Put a wood form underneath to keep it from falling down.

Pertinent question:
Why do you need to fill in the top? I'd just fasten the junction box in
the wall and leave it at that. (You do know that a junction box is
required, don't you?) If I needed insulation, I'd shoot some expanding
foam around it.

Signature

Steve Bell
New Life Home Improvement
Arlington, TX

reqluq - 21 Oct 2008 00:41 GMT
No junction box. it's a wall unit air condition, it slides right in the
hole.
You say: apply concrete to top of hole, then put wood to keep it from
falling down..if it hasn't fallen down before I put the wood I don't need to
put the wood.
req

>> Don't know the terminology; sticking maybe? I am making a ac hole in
>> wall smaller so I pour the bottom and did the sides. now I need to do
[quoted text clipped - 16 lines]
> required, don't you?) If I needed insulation, I'd shoot some expanding
> foam around it.
SteveBell - 21 Oct 2008 03:50 GMT
"SteveBell" <respond@online.newsgroup.invalid> wrote in message
> news:xn0fwnl9egpn6s000@news.motzarella.org...
> >
[quoted text clipped - 23 lines]
> keep it from falling down..if it hasn't fallen down before I put the
> wood I don't need to put the wood.

I'm sorry. I thought you were making an opening for an AC (alternating
current) junction box opening smaller. Chuckles all round. :-) In that
case, you would have forced the concrete into the top of the hole, then
put in a piece of wood to keep it from slowly sagging. The small amount
of very thick concrete would have stayed in place long enough to get
some support under it.

On topic:
Build a wooden form. Somehow (how I don't know) get the concrete into
the form on top of the wood. This sounds difficult.

I suggest you just insulate the inside of your concrete blocks with
expandable foam, then add wood trim to make the opening the right size
for your air conditioner. Finish off with some door casing to hide the
edges of the opening.

Signature

Steve Bell
New Life Home Improvement
Arlington, TX

Erik Dillenkofer - 21 Oct 2008 10:22 GMT
How about installing a form board across the top of the hole, drilling holes
into the block "voids", pouring concrete into those holes, then patching the
holes?

> "SteveBell" <respond@online.newsgroup.invalid> wrote in message
>> news:xn0fwnl9egpn6s000@news.motzarella.org...
[quoted text clipped - 40 lines]
> for your air conditioner. Finish off with some door casing to hide the
> edges of the opening.
SteveBell - 21 Oct 2008 13:55 GMT
> >"SteveBell" <respond@online.newsgroup.invalid> wrote in message
> > > news:xn0fwnl9egpn6s000@news.motzarella.org...
[quoted text clipped - 44 lines]
> drilling holes into the block "voids", pouring concrete into those
> holes, then patching the holes?

Sounds like a plan to me.

Signature

Steve Bell
New Life Home Improvement
Arlington, TX

reqluq - 21 Oct 2008 19:34 GMT
Excellent!
req
> How about installing a form board across the top of the hole, drilling
> holes into the block "voids", pouring concrete into those holes, then
[quoted text clipped - 44 lines]
>> for your air conditioner. Finish off with some door casing to hide the
>> edges of the opening.
PeterD - 21 Oct 2008 14:33 GMT
>"SteveBell" <respond@online.newsgroup.invalid> wrote in message
>> news:xn0fwnl9egpn6s000@news.motzarella.org...
[quoted text clipped - 40 lines]
>for your air conditioner. Finish off with some door casing to hide the
>edges of the opening.

Another way would be to frame the bottom piece, and one side. Then
fill that space with a very dry mix, and slap on the other side when
the space is filled. A couple of big C clamps could be used to hold
the side on as the mix set.
jloomis - 21 Oct 2008 14:00 GMT
In some cases I have drilled small holes with masonary drill bit (rotary
hammer drill) in the concrete hole area and attached any metal screws and
hardware cloth to give concrete a "web" like mesh to hold concrete.......
jloomis
> Don't know the terminology; *sticking* maybe? I am making a ac hole in
> wall smaller so I pour the bottom and did the sides. now I need to do the
[quoted text clipped - 6 lines]
> thanks
> req
reqluq - 21 Oct 2008 19:37 GMT
Hey this gives me an idea:  stell mesh that they use to put concrete on wood
or join corners so they don't crack. then paste away
thanks for the suggestions folks
req
> In some cases I have drilled small holes with masonary drill bit (rotary
> hammer drill) in the concrete hole area and attached any metal screws and
[quoted text clipped - 10 lines]
>> thanks
>> req
jloomis - 21 Oct 2008 20:59 GMT
Dry pack is the term we use.......Hardly any water in the concrete mix....
Push it into the mesh.......dont worry about finishing it smooth. do a rough
job and come back later with a creme concrete and touch it up.
jloomis
> Hey this gives me an idea:  stell mesh that they use to put concrete on
> wood or join corners so they don't crack. then paste away
[quoted text clipped - 14 lines]
>>> thanks
>>> req
 
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