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Homeowner Forum / Construction / August 2008



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finishing concrete sidewalk curbs

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calypso5@suddenlink.net - 29 Aug 2008 05:40 GMT
I noticed that the forms on concrete curbs are pulled off fairly
quickly.  How do they finish these?  Are they rubbed or brushed with a
concrete slurry to get the bug holes out etc?  Also, how soon after
pouring can the curb forms be pulled.....
Thanks
John
SteveBell - 29 Aug 2008 06:16 GMT
> I noticed that the forms on concrete curbs are pulled off fairly
> quickly.  How do they finish these?  Are they rubbed or brushed with a
> concrete slurry to get the bug holes out etc?  Also, how soon after
> pouring can the curb forms be pulled.....

It depends on the type of concrete used, and how moist it is. If you
make it really soupy, it takes longer to get hard enough to stand on
its own (and the resulting concrete is weak).

I watched a crew put in a driveway apron a couple of weeks ago. They
did the pour, levelled, screeded, textured, and put in relief grooves,
all in an hour or two. Then they took off the forms and went away. This
was in Fort Worth, on a 100°F day, with clear skies.

I've used quick-setting concrete for patching, and it gets too hard to
work in about ten minutes. Common bagged concrete for posts takes a few
hours to dry hard enough that the post won't wiggle.

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Steve Bell
New Life Home Improvement
Arlington, TX

DanG - 29 Aug 2008 12:21 GMT
Much curb work is done with no forms on the front.  It is typical
to bring the truck at a 2" slump, and "stack" the curb areas, then
wet the truck down to a 4 or 5 to pour the flat work.  All
concrete that is not left in forms is a timing game that requires
knowledge of concrete, temperature, humidity, and wind.  There is
no single answer for stripping forms.

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______________________________
Keep the whole world singing . . . .
DanG  (remove the sevens)
dgriff237@7cox.net

>I noticed that the forms on concrete curbs are pulled off fairly
> quickly.  How do they finish these?  Are they rubbed or brushed
[quoted text clipped - 4 lines]
> Thanks
> John
calypso5@suddenlink.net - 29 Aug 2008 16:04 GMT
> Much curb work is done with no forms on the front.  It is typical
> to bring the truck at a 2" slump, and "stack" the curb areas, then
[quoted text clipped - 23 lines]
>
> - Show quoted text -

Thanks for the responses Steve and Dan.  I have done slabs, foundation
walls and retaining walls in the past.  Pouring curbs without a form
sounds interesting Dan.   Has anyone here pulled a "formed" up curb
after the concrete begins to set and if so how did you finish the face
of the curb?
John
DanG - 30 Aug 2008 03:46 GMT
Wood float, flip water on a brush, curb brush for finish.

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______________________________
Keep the whole world singing . . . .
DanG  (remove the sevens)
dgriff237@7cox.net

On Aug 29, 4:21 am, "DanG" <dgrif...@7cox.net> wrote:
> Much curb work is done with no forms on the front. It is typical
> to bring the truck at a 2" slump, and "stack" the curb areas,
[quoted text clipped - 26 lines]
>
> - Show quoted text -

Thanks for the responses Steve and Dan.  I have done slabs,
foundation
walls and retaining walls in the past.  Pouring curbs without a
form
sounds interesting Dan.   Has anyone here pulled a "formed" up
curb
after the concrete begins to set and if so how did you finish the
face
of the curb?
John
calypso5@suddenlink.net - 30 Aug 2008 16:17 GMT
Thanks for the information everyone.  One more question.  I was
talking to the concrete truck driver on my last pour and he said
contractors were starting to use the pea gravel mix for all their
pours and not just "pumped" pours since it makes the floating and
finishing way easier.  Does anyone see any problems down the road with
using the pea gravel instead of using 3/4" crushed rock?
jloomis - 30 Aug 2008 17:08 GMT
P gravel is more apt to have cracking............as far as I understand.
The larger the rock, the better the strength.....
P gravel finishes well and works in easy.......You can use more steel in the
pour such as 1/2" rebar to offset some of the effects..
jloomis
> Thanks for the information everyone.  One more question.  I was
> talking to the concrete truck driver on my last pour and he said
> contractors were starting to use the pea gravel mix for all their
> pours and not just "pumped" pours since it makes the floating and
> finishing way easier.  Does anyone see any problems down the road with
> using the pea gravel instead of using 3/4" crushed rock?
calypso5@suddenlink.net - 30 Aug 2008 18:45 GMT
Thanks jloomis....
John
Tom Cular - 30 Aug 2008 22:56 GMT
> Thanks for the information everyone.  One more question.  I was
> talking to the concrete truck driver on my last pour and he said
> contractors were starting to use the pea gravel mix for all their
> pours and not just "pumped" pours since it makes the floating and
> finishing way easier.  Does anyone see any problems down the road with
> using the pea gravel instead of using 3/4" crushed rock?

Sure do see issues with pea gravel!

1. It is a much softer stone than crushed stone.

2. It tends to be round and smooth as opposed to crushed stone that has been
fractured and has an irregular surface that promotes a much better bond
between the cement and the aggregate. The same reasom that beach sand is
recommended to NOT be used in concrete, from the constamt motion, beach sand
tends to become round and smooth. The same reason most states limit recycled
glass content in hot mix asphalt mixes, it fractures fairlly smooth and does
not present the bonding surface of mined or manufactured sand

3. In some areas, washed gravel is locally available and therefore much
cheaper to use than crushed stone. Been to that movie.

4. The reference to pump mixes using pea gravel are bogus. With a properly
designed pump mix, any pump can handle 3/4" crushed aggregate without
significant problems.

I've been on projects where pea gravel was spec'd due to the amount and
density of re-bar in a small area (column forms), but that was before the
admixtures that are available today.
calypso5@suddenlink.net - 31 Aug 2008 16:46 GMT
Tom, that is interesting reading.  Thanks for the information.   What
type of admixtures are you refering to in column forms?   Is the
admixture fibers that replace the aggregate in the concrete?
John
Tom Cular - 31 Aug 2008 19:01 GMT
> Tom, that is interesting reading.  Thanks for the information.   What
> type of admixtures are you refering to in column forms?   Is the
> admixture fibers that replace the aggregate in the concrete?
> John

No, I was primarily referring to water reducers and super plasticizers.
Super P can reduce the amount of water required by 12-30% , depending on the
brand and dosage, and still produce concrete that flows and is as workable
as concrete with an 8" slump. The effects of super p dissapear in 30-60
minutes.  There are several others, accelerators, retarders, air entrainment
additives, fly ash, silica fume etc., these products are generally specified
by an engineer for a particular purpose.
calypso5@suddenlink.net - 01 Sep 2008 00:41 GMT
Thanks Tom
John
jloomis - 29 Aug 2008 15:57 GMT
The curb on a sidewalk is usually finished with a rotating motion of a
rubber type grout float, wood float, or magnesium float.  No extra cream is
"usually" needed since you work up the cream with the motion of the trowel
to fill the voids.  The best practice is to vibrate or hammer the wood form
curb area, with the wet concrete in, to remove any air pockets or "honey
combs"
Normally 3/4" rock is in the mix and with a 5 sack order.  The concrete is
poured, rodded off, jittered, floated, pre-lined, let set.......finished,
lined again, and with proper timing the curb form is removed with a
"sideways" motion....
If the form is "pulled" off without hammer tapping or sideways pulling large
pieces with come off with the form......
Many like to -pre oil or use form release on the curb face form for
non-stick properties.
Working with a crew and hopefully experienced persons one will see how it
goes, and learn the timing and the methods to make finishing easier......
You still have problems no matter how careful you are, and those usually can
be repaired with the concrete on the job.
jloomisconcrete&construction
>I noticed that the forms on concrete curbs are pulled off fairly
> quickly.  How do they finish these?  Are they rubbed or brushed with a
> concrete slurry to get the bug holes out etc?  Also, how soon after
> pouring can the curb forms be pulled.....
> Thanks
> John
calypso5@suddenlink.net - 29 Aug 2008 17:05 GMT
> The curb on a sidewalk is usually finished with a rotating motion of a
> rubber type grout float, wood float, or magnesium float.  No extra cream is
[quoted text clipped - 26 lines]
>
> - Show quoted text -

Thanks jloomis, that is the information I have been looking for.  This
site rocks.
John
Tom Cular - 29 Aug 2008 23:17 GMT
John,
Here in the northeast, with hand set forms ( about 400LF a day per crew)
( this time of the year) curb is normally placed with a 4-5" slump and 5-6%
air entrainment.

Depending upon the weather, the face forms can be removed and the curb face
(road side) hit lightly with a mag float and touched up with a whitewash
brush dipped in water, not soaked within an hour of placement.

Slip- formed  curb or curb & gutter requires a slip-form machine , and is
suitable for long runs only.

> The curb on a sidewalk is usually finished with a rotating motion of a
> rubber type grout float, wood float, or magnesium float.  No extra cream
[quoted text clipped - 21 lines]
>> Thanks
>> John
jloomis - 29 Aug 2008 23:56 GMT
Hi Tom,
I got out of the "production" sidewalk.........did too many.
Do residential, and or some commercial.....
Live in a small rural area where jobs can be from A to Z and some have
concrete and some do not.
When concrete comes......you get what is brought......and it is usually
pretty good but the cost of the concrete is going way up......I figure for
starters here it is 160.00 per yard...........and then some when you call in
a special mix...and also short load fee's etc. and time charges -overtime-
Anyway, I do not do enough to get too technical.....
jloomis
> John,
> Here in the northeast, with hand set forms ( about 400LF a day per crew)
[quoted text clipped - 33 lines]
>>> Thanks
>>> John
 
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