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Homeowner Forum / Construction / December 2005



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Concrete Slab Insulation

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m2machine@gmail.com - 26 Dec 2005 17:36 GMT
I am planning to build a home, garage, and shop on Whidbey Island next
year, and all will probably be built on concrete slab foundations.  My
question is with respect to insulation.  I have read a number of
articles stating that a very firm gravel/sand base is required to
properly support the concrete, but it seems that rigid foam insulation
between the concrete and the base could weaken this support.  Is it
possible that the insulation board could be crushed and allow the
concrete to crack from lack of support?

Thanks.
Bob Morrison - 26 Dec 2005 19:17 GMT
In a previous post m2machine@gmail.com wrote...
> I am planning to build a home, garage, and shop on Whidbey Island next
> year, and all will probably be built on concrete slab foundations.  My
[quoted text clipped - 4 lines]
> possible that the insulation board could be crushed and allow the
> concrete to crack from lack of support?

Not very likely.  Most under slab insulation has a compression strength of
between 40 psi and 80 psi.  This translates to between 5760 PSF and 11,500
PSF.  Since we typically design for an allowable soil pressure of between
1500 PSF and 2000 psf, you can see that the insulation is much stronger
than the soil.

BTW, it sounds like you are going to use hot water radiant heat.  Make
sure that you use lots of crack control joints and omit any fibermesh or
welded wire fabric.  They will do nothing as far as crack prevention.  
Where you are heating you may need to install some rebar to tie the heat
tubes to (I like #3@16" o/c each way) or you can use the plastic grids
supplied by some of the heating system manufacturers.

Signature

Bob Morrison, PE, SE
R L Morrison Engineering Co
Structural & Civil Engineering
Poulsbo WA

m2machine@gmail.com - 27 Dec 2005 19:19 GMT
> In a previous post m2machine@gmail.com wrote...
> > I am planning to build a home, garage, and shop on Whidbey Island next
[quoted text clipped - 24 lines]
> Structural & Civil Engineering
> Poulsbo WA
m2machine@gmail.com - 27 Dec 2005 19:21 GMT
Thanks for the reply Bob.  No, I'm not planning hot water radiant
heating, but it seems to me that slab insulation would be a benefit
regardless of the heating system.  Is that not the case?

> In a previous post m2machine@gmail.com wrote...
> > I am planning to build a home, garage, and shop on Whidbey Island next
[quoted text clipped - 24 lines]
> Structural & Civil Engineering
> Poulsbo WA
Bob Morrison - 27 Dec 2005 20:34 GMT
In a previous post m2machine@gmail.com wrote...
> Thanks for the reply Bob.  No, I'm not planning hot water radiant
> heating, but it seems to me that slab insulation would be a benefit
> regardless of the heating system.  Is that not the case?

Any particular reason to go to slab on grade for the house if you are not
using radiant heat?  If not using radiant heat then I recommend that you
use a crawl space and conventional framing for the house part.  

Here's why:

1. The floor will be warmer with batt insulation.

2. A wood floor is more comfortable to walk and stand on.

3. It is possible to repair plumbing.

4. It is possible to modify or add electrical.

5. It is possible to add or modify duct work.

Signature

Bob Morrison, PE, SE
R L Morrison Engineering Co
Structural & Civil Engineering
Poulsbo WA
bob at rlmorrisonengr dot com

Wayne Whitney - 27 Dec 2005 20:38 GMT
> Any particular reason to go to slab on grade for the house if you
> are not using radiant heat?  If not using radiant heat then I
> recommend that you use a crawl space and conventional framing for
> the house part.

Generally speaking, is slab on grade construction stronger
seismically, "all other things being equal"?

Thanks, Wayne
Bob Morrison - 28 Dec 2005 02:18 GMT
In a previous post Wayne Whitney wrote...
> Generally speaking, is slab on grade construction stronger
> seismically, "all other things being equal"?

Not necessarily.  At least not one the house I design <grin>.

Signature

Bob Morrison, PE, SE
R L Morrison Engineering Co
Structural & Civil Engineering
Poulsbo WA
bob at rlmorrisonengr dot com

m2machine@gmail.com - 29 Dec 2005 18:28 GMT
Yes, I agree with most of your points, but cost is an important
consideration, and I'm sick of squeeky, squishy, creaky wood floors.
I've got some of those now.

> In a previous post m2machine@gmail.com wrote...
> > Thanks for the reply Bob.  No, I'm not planning hot water radiant
[quoted text clipped - 23 lines]
> Poulsbo WA
> bob at rlmorrisonengr dot com
Bob Morrison - 29 Dec 2005 20:26 GMT
In a previous post m2machine@gmail.com wrote...
> Yes, I agree with most of your points, but cost is an important
> consideration, and I'm sick of squeeky, squishy, creaky wood floors.
> I've got some of those now.

A properly designed and constructed floor will not squeak", "squish", or
"creak".  Nor is a high quality floor that expensive to build.

About half my practice is structural design of high-end homes.  Believe me
when I say that the owners of those homes do not want floors that vibrate
or make noise.

Please don't misunderstand me.  You can pour a concrete floor and have it
work out very well.  I just happen to think that a wood framed floor will
perform better, and in the long run will give you more flexibility to make
changes.  In fact, I usually recommend concrete on top of wood vs. slab on
grade for radiant heat systems for that very reason.

My $0.02 worth.

Signature

Bob Morrison, PE, SE
R L Morrison Engineering Co
Structural & Civil Engineering
Poulsbo WA
bob at rlmorrisonengr dot com

Wayne Whitney - 27 Dec 2005 20:36 GMT
> Not very likely.  Most under slab insulation has a compression strength of
> between 40 psi and 80 psi.  This translates to between 5760 PSF and 11,500
> PSF.  Since we typically design for an allowable soil pressure of between
> 1500 PSF and 2000 psf, you can see that the insulation is much stronger
> than the soil.

Thanks for the explanation.  I have a concrete slab without insulation
under it, and I'm wondering about installing a wood floor over
insulation over the slab.  Will this work?

I guess my concern is that point loads on the wood floor could squish
the insulation.  Will a point load on the floor be distributed by the
wood over a circle of radius equal to the thickness of the wood floor,
i.e. through a cone of angle 45 degrees?  If so, then a 1.5" thick
wood floor would distribute a point load over 7 square inches, so it
should be able adequately spread a 300 lb point load if the foam's
compressive strength is at least 43 psi.  Is that how the computations
go?

Cheers, Wayne
Bob Morrison - 28 Dec 2005 02:17 GMT
In a previous post Wayne Whitney wrote...
> Thanks for the explanation.  I have a concrete slab without insulation
> under it, and I'm wondering about installing a wood floor over
> insulation over the slab.  Will this work?

My office is in what was the garage.  I put down treated 2x2 wood sleepers
over a PVC vapor barrier and then nailed plywood to the sleepers.  I put
1-1/2" rigid insulation between the sleepers. Carper on top. Makes a real
nice floor.

Signature

Bob Morrison, PE, SE
R L Morrison Engineering Co
Structural & Civil Engineering
Poulsbo WA
bob at rlmorrisonengr dot com

Dan Deckert - 26 Dec 2005 19:39 GMT
Your description, per se, is much like the floor of a cold storage/freezer
facility. Not unusual is 4~8" rigid board with 6" mud on top. with freezer
tubes encapsulated intsead of heat. Holds up just great.

Dan

> I am planning to build a home, garage, and shop on Whidbey Island next
> year, and all will probably be built on concrete slab foundations.  My
[quoted text clipped - 6 lines]
>
> Thanks.
butch burton - 26 Dec 2005 23:10 GMT
"Not unusual is 4~8" rigid board with 6" mud on top."

I presume "mud" is concrete.  What in addition to the tubes does the
mud have in it to stabilize it - can only imagine the
contraction/expansion forces in something like this.
Dan Deckert - 26 Dec 2005 23:55 GMT
wwf (welded wire fabric)
I wish the hell I could remember 'exactly' how the layering went.

SEEMS like, dirt, then compacted 3/8" minus gravel, then sand, (with the
piping/tubing buried in it), then mil vapor barrier, then rigid insulation,
then vapor again?, wwf, mud (concrete). The tubing was buried in the sand
layer, I do remember that part. Old age has a death grip on my butt and is
squeezing my brain that seems to leave less room for informational
retainage! The layeing was intended for a 3 part combo, cold
storage-freezer-blast freezer building. Ammonia cooling. For all I can
remember, the tubing might be heat to keep the cold from penetrating into
the subgrade and heaving. (seems logical) But then again, I might have the
layering all screwed up.

Dan

> "Not unusual is 4~8" rigid board with 6" mud on top."
>
> I presume "mud" is concrete.  What in addition to the tubes does the
> mud have in it to stabilize it - can only imagine the
> contraction/expansion forces in something like this.
 
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