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Homeowner Forum / Construction / December 2005



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Over/under voltage protection device

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n9ejs@yahoo.com - 22 Dec 2005 06:03 GMT
Is there a device available that protects against both over and under
(too high and too low) voltages coming from the source and getting into
your house wiring?  If so, what is the proper name of the device that I
might look around for?

Thanks!
Art  Yokell - 22 Dec 2005 07:11 GMT
Constant Voltage Transformer  (CTV)
> Is there a device available that protects against both over and under
> (too high and too low) voltages coming from the source and getting into
> your house wiring?  If so, what is the proper name of the device that I
> might look around for?
>
> Thanks!
newsman - 22 Dec 2005 17:55 GMT
Another poster mentioned a constant voltage transformer.  One of these
large enough to protect a whole house would be very, very expensive,
even for only 100 amp service.  To protect against voltage spikes, there
are surge protectors that are relatively cheap and can be installed at
the breaker panel.  A standby generator can be used to protect against
really low voltage.  There are also voltage monitors that can trigger a
contactor or relay in response to high or low voltage.  The ICM491
(icmcontrols.com) is an example.  These are usually used to protect
sensitive equipment like AC or refrigeration equipment.  They could be
used for a whole house in conjuction with contactors capable of handling
the current load.  These are on/off devices; they disconnect the
equipment when the voltage is out of range.  Most items in a house
though can handle a pretty wide swing in voltage.  In makes more sense
to protect sensitive items like electronics, AC, refrigerator, well
pump, sump pump, etc. rather than the whole house.

> Is there a device available that protects against both over and under
> (too high and too low) voltages coming from the source and getting into
> your house wiring?  If so, what is the proper name of the device that I
> might look around for?
>
> Thanks!
PipeDown - 22 Dec 2005 19:35 GMT
> Is there a device available that protects against both over and under
> (too high and too low) voltages coming from the source and getting into
> your house wiring?  If so, what is the proper name of the device that I
> might look around for?
>
> Thanks!

For point of use:  A UPS (uninteruptable power supply) for a computer will
do this.  During an undervoltage event, how much load each one can handle
and for how long depends on its battery size.  Overvoltagbe events are
handled by a MOV.

A whole house MOV will protect from overvoltage, combined with a generator,
this would be the most conventional solution for black and brown outs.

Or are you looking ofr a device that wioll kill all the power if the voltage
falls to low.  I'm not shure what that is but it would be a lot less
complicated than something that tries to maintain power levels.
n9ejs@yahoo.com - 23 Dec 2005 04:12 GMT
Thanks to all who have replied.  It's a rather long story, but my son
had a Guardian standby-generator installed, something like this one:

http://www.guardiangenerators.com/products/guardian7_15kw.asp

On it's first use, after about 30 minutes' operation, certain
appliances in the house started to smoke, and ultimately had to be
replaced at great inconvenience, to put it mildly.

A present theory seems to be that the generator's voltage output
regulator system failed, and sent too much power into the house wiring.

I'm no electrical expert by any stretch of the imagination,and it may
seem redundant, by I was thinking maybe he could get one of these
external "contant voltage transformers" to install between the
generator output and the house wiring as back-up protection against
over/under voltages coming from the generator.  With all the misery
that he had to go through with this failure in New England cold
weather, just might justify the extra protection.

I would appreciate any further comments!
PipeDown - 23 Dec 2005 20:00 GMT
> Thanks to all who have replied.  It's a rather long story, but my son
> had a Guardian standby-generator installed, something like this one:
[quoted text clipped - 17 lines]
>
> I would appreciate any further comments!

What smoked?  A point of use surge suppressor at those appliances might be
enough.  Undervoltage probably didn't fry anything.  A few MOVs will catch
the glitches but if the regulator on the generator fails, you could be
seeing any large voltage for a long time.  Perhaps you can find a better
transfer switch that will disengage if an overvoltage (generator problem) is
detected.

Certainly you could reconfigure the system so that fewer branch circuits are
energized when the transfer switch connects.  You only really need some
kitchen (fridge, microwave, lighting) and a few living areas powered during
a blackout (and maybe a sump pump).

Trying to power the whole house may have overburdened the generator
(restarting more than one motor for example would have a huge surge current)
and fried the regulator.  You bought a 15KW generator, add up the wattage on
all the stuff you tried to power, is it more or less?  Branch circuits with
computers, electric heaters, electric range, dryer or pool/spa should not be
powered off the generator unless you have a real big one.  You can make
these loads switchable if you want flexibility.

Now we know you are looking for a better way to interface a generator,
perhaps someone else will have more input on specific equipment.
w_tom - 24 Dec 2005 00:33 GMT
 All appliances already have requirements that make undervoltage and
overvoltage irrelevant.  But notice:  neither you nor I provided
numbers.  Therefore few useful facts have been provided.  This being
the first and most important solution - get numbers.

 You have a voltage so excessively high as to even damage appliances.
A quantitative value that says where the problem really exists.
Appliances are designed to make higher voltages irrelevant.  But that
generator voltage was so ridiculously high that even appliances were
overwhelmed - damaged.  Solution belongs with the generator.  That
generator being that poorly engineered or, more likely, improperly
installed.  Demonstrated by destructive example is why people spend
more for a Honda generator.  Not just better voltage regulation.  Also
better voltage regulation under changing load. Looking at specs for
that Guardian, it too should never output excessive voltage.  However
Guardian makes subjective claims rather than providing numbers.  For
example, what are voltage limits for overvoltage protection that is
claimed by Guardian.  No numbers means be very suspicious.    No
numbers are how inferior products are sold for excessive price.
Guardian (I had thought) has a good reputation.  Therefore specs must
exist with numbers.

 It is both silly and foolish to seek an add-on solution for this so
destructive symptom.   The problem is that generator.  No respectable
generator must output destructive high voltages.  AND low voltage is
harmful only to motorized appliances.  By the time your add-on solution
is large enough, then a proper generator would have already cost much
less.   Fix the problem at its source.  Fix or replace the inferior
generator.  Never solve problems by curing its symptoms.  Your original
post says you are trying to cure symptoms.  Get specs that use numbers
- not subjective claims.  Does that generator's overvoltage protection
meet those specs?  That is where a solution starts.

> Thanks to all who have replied.  It's a rather long story, but my son
> had a Guardian standby-generator installed, something like this one:
[quoted text clipped - 17 lines]
>
> I would appreciate any further comments!
n9ejs@yahoo.com - 24 Dec 2005 07:05 GMT
Thanks again for the helpful replies.  The problem is at my son's large
house in rural New England, and I'm in Texas.

He told me that several appliances were damaged, including an electric
wall oven (not a micro wave).  He said the oven was not turned on at
the time of the incident.  I forget for the moment what all blew, but
it included TVs, etc.  I asked him if he had surge protectors in his
computers and he said yes, and that one smoked the computer and the
other one didn't, perhaps indicating differences in the two surge
protectors on those computers.

Let's assume for the moment that capacity is sufficient, because we
went over the total wattages involved,

I/we, of course, didn't know about Honda generators having better
protection.  My son says he just went to the local Home Depot, they had
these Guardians generators and convinced him this is one would do the
job - and referred him to a guy that is supposed to have the exclusive
contract for installing Guardian generators in that part of the
country.

I told him to get actual measurements of the output voltage from the
generator when his Guardian electrician/installer comes back.  My son
didn't know what the guy was talking about when he came out to see what
happened, but the guy told him the lines measured something like 130 on
one side and 157 on the other.

I agree the solution belongs to the generator, which is now supposedly
repaired.  BUT, he is afraid to give it another chance, given the grief
that it gave him with this experience - hours without power in 15 deg.
temperature, and then more hours/days to get his appliances repaired.
That's where I came up with the possibility of the second (redundant)
protection.

Another local friend of mine told me to tell my son to have the
electrician check out the neutral/ground conductor in the cable to make
absolutely positive that is is connected properly and tightly.

I agree that Guardian should make available the claimed voltage limits
for over-voltage protection, and that it must not output destructive
high voltages.  I'll tell him to contact Guardian and get the
over-voltage protection specs.

P.S.: Would some one please tell me what they mean by "MOVs" ?

As an aside, he has bears coming up and looking into his windows and
scaring them heck out of him and his family!
w_tom - 24 Dec 2005 20:19 GMT
 Plug-in protectors are ineffective.  Sold to people whose
only technical knowledge is word association - "surge
protector and surge protection sound same so must be same".
Why are plug-in protectors so grossly undersized?  They are
not selling effective protection.  And then, when undersized,
undersized protector does what no protector must do -
vaporize.  This vaporizing causes the naive to recommend and
buy more of those unacceptable, overhyped, and overpriced
products.  There are effective products - but not found in
plug-in versions and not a solution to this problem.

 Meanwhile, review pictures to appreciate more problems with
plug-in protectors:
http://www.rbs2.com/fire.htm
http://www.hanford.gov/rl/?page=556&parent=554
http://www.cob.org/fire/safety/surge.htm
http://www.westwhitelandfire.com/Articles/Surge%20Protectors.pdf
http://www.ddxg.net/old/surge_protectors.htm

Do you really want to recommend them as a solution when - well
he had protectors and still suffered damage - more damning
proof of how effective plug-in protectors can be.  Computers
have internal protection which is only part of why some
appliances fail and others do not.

 To have a failure, that Guardian unit had to fail 'twice'.
First, it claims to regulate voltage to within 2%.  Clearly it
did not do that.  Second, it claims (but provides no numbers
for) overvoltage protection.  A second failure - overvoltage
protection also failed.

 Normal for equipment that is turned off to be damaged by
excessive voltage transients - transients that overwhelm
internal protection.  Furthermore, adjacent protectors can
even contribute to that damage.  As stated previously, address
the problem at its source where at least two failures would
have occurred.

> Thanks again for the helpful replies.  The problem is at my son's large
> house in rural New England, and I'm in Texas.
[quoted text clipped - 43 lines]
> As an aside, he has bears coming up and looking into his windows and
> scaring them heck out of him and his family!
 
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